Crusher wear part optimization service by Metso Outotec

Crusher wear part optimization service

Optimal wear parts for your aggregates crushing equipment

Optimizing the crushing process to get the highest profitability out of the assets is something that every aggregates producer aims for. With our wear part optimization service, you will get the optimal wear parts for your aggregates crushing equipment to achieve higher capacity, excellent product shape, energy efficiency and enhanced product gradation.
Higher production

Higher production

Up to 10% improvement
in crusher capacity

Higher quality product shape

Quality

Higher quality
product shape

Reduced energy consumption

Energy efficiency

Up to 15% reduction
in energy consumption

Improved wear part lifetime

Improved wear part lifetime

Fewer wear part change-outs
and reduced downtime

Get the optimal wear parts for your existing aggregates crushing equipment

With the help of our optimization service, you will get the optimal wear parts for your existing aggregates crushing equipment – without major investment. In the optimization service we will refine the most important parameters such as

  • feed level
  • end product mix
  • energy consumption
  • production capacity
  • regulations
  • standards
  • wear parts lifetime

Optimizing the wear parts of your aggregates crushing process enables higher production, higher quality product shape, less energy consumption and improved wear part lifetime, resulting in fewer change-outs and reduced downtime.

Crusher wear part optimization service process cycle
How the optimization service works?

Our team works with you to first go through the needed data regarding the crushing process – from rock properties to crusher running parameters.

After the data is collected, it is entered into the software that analyzes it and calculates on how key parameter changes will affect plant production KPIs, such as power draw, capacity, liner wear life, reduction ratio and product gradation. This leads to the recommended optimal wear parts for the crushing process.

After analysis, the team will make a proposal and quotation for the optimal wear parts and machine running parameters. The team will also take care of the implementation plan and follow-up agenda to ensure the success of the calculated outcome.

Check the video
Watch the video and see how we can help you to find the optimal wear parts for your aggregates crushing process.
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