Chamber Optimization

Chamber Optimization

Optimize your crushing process

Each crushing process is unique, and its performance consists of a wide range of factors. Whether you are looking for smoother operation, energy efficiency, better capacity or longer lifetime on the wear parts, our Chamber Optimization specialists are ready to take your crusher to the next level.
Energy efficiency

More energy efficient crushing

Up to 30% reduction in energy consumption depending on the application, leading to lower cost per ton and more sustainable operation.

 

Longer wear part lifetime

Longer wear part lifetime

Double or even triple wear part lifetime, leading to less change-outs and less stops in production.

Optimized crushing performance

Optimized crushing performance

Our Chamber Optimization experts help you to identify bottlenecks and optimize crushing performance from a single crusher to the full circuit.

Get the maximum potential out of your crusher with an optimized chamber

Metso Outotec has designed and manufactured crushers for decades. We have the extensive knowledge and expertise on the crushers which allows us to optimize the wear parts and performance of your crushers.

Our wear parts are expertly developed for your equipment, manufactured to the highest quality standard and tested to the most rigorous industry specifications so you can trust the durability of the crusher wear parts and fully concentrate on achieving the production targets of your crushing operation.

Expert article: Lower total costs with chamber optimization

Chamber Optimization Program

Metso Outotec's Chamber Optimization Program is especially beneficial for high-volume crushing purposes, where tailoring enables increased production. For developing optimum crusher chambers, Metso Outotec uses a state-of-the-art computer-controlled simulation software, which has been developed in-house during several decades.

By using this tool, taking into account your experiences and applying our expert-level crusher knowledge, we make sure the set production targets are achieved.

6 steps of Chamber Optimization
6 steps of Chamber Optimization
  1. Audit. Our experts take a thorough look at your crushing process, collect data, ore samples, and identify improvement areas.
  2. Analyze. The ore samples are sent to one of our laboratories and the process data is analyzed.
  3. Design. We utilize the data and lab test results to select the right alloy for the ore and to re-engineer customized parts with our simulation software as well as crushing tests.
  4. Implement. The new parts are manufactured in our foundries and installed in the crusher.
  5. Monitor. Performance of the new parts is monitored through regular follow-up and wear scanning.
  6. Develop. The first set of optimized liners should already yield significant improvements. We always continue to develop the design for even better results.
Check the video
Watch the video to see how we can help you to get the maximum potential out of your crusher to achieve improved crushing performance and lower cost per ton.

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