3 audit packages for your Metso stirred mills are designed to reduce unplanned downtime, equipment failure and risks associated with operating faulty equipment.
Improved safety
Inspections catch issues early for less unplanned stoppages which carry more risks than properly planned maintenance breaks
Minimized downtime
Identifying problems before they escalate ensures higher equipment availability
Increased capacity and efficiency
As part of a preventive maintenance program, audits help you get the most from your producing assets.
Lower cost per ton
By changing out components before they fail, production losses can be minimized.
Catch issues earlier for highest equipment reliability
While operating a stirred mill, issues that are not caught early can lead to breakdowns, unplanned downtime, increased repair costs and production losses.
Get fast, accurate information about the condition of your equipment, recommendations for maintenance and improved operation with our audit packages.
The information provided will assist in minimizing unscheduled downtime and reduce long-term operating expenses. Our specialists also recommend service agreements and spare parts.
Sustainability advantage
Mills that are running smoothly will use their water and energy requirements most efficiently. Regular inspections can identify problems and give you a chance to solve the issue reducing waste and getting the most from your equipment.
1. Visual and Vitals
An overall inspection while the mill is running, and an internals visual inspection with borescope for the HIGMill™.
A quick way to understand your mill’s overall condition for peace of mind.
Grinding chamber status: Full chamber, main door closed.
Inspection frequency recommendation: 3-4 times a year.
Inspection offering:
- OEM visual inspection of the mill with temperature, pressure and flow readings
- Catch safety hazards, maintenance intervals, leakages and hydraulic pressures
- Detailed future inspections are recommended if needed
- Specific adjustments if required and requested by the customer
2. Mechanical Verification
An overall inspection while the mill is running as well as a detailed inspection including measuring protocol for internals.
Maximized mill availability through a more detailed inspection with additional adjustments and services.
Grinding chamber status: Emptied and flushed, main door open.
Inspection frequency recommendation: During maintenance shutdowns for relining.
Inspection offering:
- Visuals and Vitals, plus OEM inspection with clean grinding chamber
- Detailed measuring of wear parts according to specified Metso protocol
- Historical data analysis helps predict mill component performance over time
- Detailed report provided with remaining wear parts lifetime expectation
3. Comprehensive Inspection
A complete in-depth package including annual inspection.
Maximized mill performance and equipment longevity.
Grinding chamber status: Emptied and flushed, main door open.
Inspection frequency recommendation: During maintenance shutdowns for relining.
Inspection offering:
- Mechanical verification plus electrical and automation inspections
- Customizable on demand
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