When you run pumps in your processes, you also run into familiar challenges. These can include things like higher than expected wear rates, turbulence and leaks, as well as issues with getting the right parts on time and getting the right expertise when you need it. Although
pumps may be a small part of your process, they need to work reliably to ensure that your operations run smoothly.
Simplicity and predictability
Simplify service and make maintenance costs more predictable.
Higher availability
Maximize uptime by identifying issues early and having spares ready in your inventory.
Maximum pump life
Ensure extended pump life with service and maintenance planning, pump adjustments and reliability engineering.
Global expertise, local support
Pumping professionals in over 60 countries in the world.
Get more from your pumps
By choosing Metso’s Life Cycle Services, you can simplify your maintenance, improve your pump reliability, minimize downtime and maximize pump life.
Unlock the value in your plant
With over 350 Life Cycle Services contracts around the world, we have the experience to deliver consistent value to our partners through our service agreements.
Metso’s track-record also includes the development of many modern mining technologies, so we know how to extend results beyond individual pump performance to ensure that your pumps work in synergy with your other equipment for optimal production and minimized downtime.
LCS programs for pumps
With our Life Cycle Services (LCS) we bundle our services into convenient, customizable and easily manageable programs, ranging from the basics to complete solutions, depending on the scale of your needs.
Each package adds additional features, and no matter how basic or how complex your needs, our LCS programs can be customized to help you meet your goals.
1) Rotable program
Simplify service and make maintenance costs more predictable.
2) Inspection and inventory services
Maximize uptime by identifying issues early and having spares ready in your inventory.
3) Equipment maintenance services
Ensure extended pump life with maintenance and maintenance planning, pump adjustments and reliability engineering.
Rotable program
Simplicity and predictability
Rotable pump program optimizes your labor resources, simplifies maintenance, makes maintenance costs predictable and minimizes downtime.
With this program, you keep refurbished pumps (or bearing assemblies) on consignment on your site, so they can be easily changed out when needed.
Metso will take care of each complete pump (rebuilt to OEM specifications), the consignment inventory, wear and spare component replacement labor, as well as pump installation and removal.
Typical benefits
- Simplified maintenance – refurbished pumps ready for installation
- More predictable costs – easier to forecast costs, with pumps being rotated into service
- Higher uptime – less time lost on time consuming repairs
Inspection and inventory services
The Inspection and Inventory program improves pump availability and minimizes downtime by identifying issues earlier and ensuring the right spares are available in your inventory.
With this program, Metso takes care of wears and spares consignment inventory and/or supply, scheduled inspections including gland monitoring and adjustment condition monitoring (vibration, bearing temperature,
balance), pump performance monitoring, motor and v-belt drive advisory services, as well as extended warranty coverage.
Typical benefits
- Higher pump availability
- Reduced maintenance costs
- Increased hours of operation
- Improved reliability through preventive maintenance
Equipment maintenance services
Our Equipment maintenance services is a complete package that ensures the longest possible working life for your pumps. Metso experts will perform the maintenance planning, service work including pump adjustments and engineering.
This program includes everything in the Inspection and inventory services program. The program also adds CMMS and maintenance planning, reliability engineering tools, monitoring of Key Performance Indicators (KPIs), wear and spare component replacement labor, pump adjustments, preventive and corrective labor, and
HSE Planning.
An equipment maintenance services program can be customized to include additional elements including conversion kits, maintenance slide bases and pump wear components and optimization.
Commercial and financial considerations
Fixed monthly fee
Paying a fixed monthly rate is the standard method available. We mutually predetermine your payment schedules to allow better predictability.
Capex deferral
Deferral plans let you make payments for items like capital equipment, capital tools, wear and spare parts and setup costs at a later date, rather than the date of purchase.
Cost per hour
Cost Per Hour payment plans take cost spikes out of the picture and allow you to be charged based on your operating time during a given month.
Extended warranty
With many of the LCS package options, extended warranties are available, covering the replacement of designated main components.
Metso PumpDim™
Metso PumpDim™ is a program for sizing and selecting Metso pumps. It can size a pump for a specified duty point or a pipe system, pumping clear water, viscous liquids or a suspension of solids in a liquid.
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