Metso Products and services Services Crusher services
Metso LT330D mobile cone crusher

Crusher services

Helping to maximize your crushing productivity

Get the most out of your crushing circuit. Whether you are looking to minimize downtime, increase capacity, lower your cost per ton, improve sustainability, or meet specific size-reduction requirements – Metso can support you. Discover our wide selection of crusher services and parts.

Why choose Metso as your crushing partner?

Experience
100+ years of delivering high-capacity crushing solutions for a variety of applications
Service footprint
Over 1,500 field technicians providing the knowledge you need and a rapid response time

 

Global supply chain
Ensuring parts are available, not only for new crushers, but for all your Metso equipment
End-to-end solutions
From durable parts to comprehensive maintenance and optimization services to full Life Cycle Services
Metso OEM spare and wear parts for crushers
Spare and wear parts for crushers
Having the proper parts supply on-hand is critical to your operations. With decades of experience in designing, producing and supplying wear and replacement parts – you can count on us. In terms of sustainability, having durable parts designed for your crusher ensures that parts last, reducing unecessary change-outs and waste.
 
Our wide-ranging parts offering is suited for all models from gyratory, cone, and jaw crushers, to mobile and portable plants, to select non-Metso crushers.
 

Crusher maintenance and repairs

Implementing a preventive and predictive maintenance program is a key factor to extending or maximizing your crusher performance. Proper maintenance doesn’t only help extend crusher life, but it allows you to optimize your parts supply, manpower scheduling, and repair work.

Preventive crusher maintenance
Preventive maintenance programs are the best method for keeping a crusher in good operating condition for a long period. Metso provides a wide variety of preventive maintenance activities for crushers:

  • Audit and inspection services
  • Supervisory services
  • Maintenance planning and kits
  • Onsite maintenance, installations, and upgrades
  • Offsite repairs and refurbishments
  • Parts optimization, logistics, and disposal

Predictive crusher maintenance
Predictive maintenance refers to monitoring the condition of the rock crusher while it is in operation. Metso offers numerous solutions for this, including Metso Metrics and Metso CMMS. Predictive maintenance tools such as these aid in providing visibility on:

  • Uptime and energy use
  • Lubricating oil temperature, pressure, filter condition
  • Crusher coast downtime
  • Crusher drive motor power draw
  • Vibration readings

Crusher repairs 
Metso offers a full range of repair services from reconstructing surfaces to full rebuilds of large components. Skilled technicians with specialized tools are available from our repair centers and global service network. All repairs are handled end-to-end, guaranteeing safe execution and the correct parts.

Our network of repair centers constantly share best practices and have access to knowledge from our global design centers. This helps us guarantee repairs to the same exacting standards worldwide. Always working with the best available processes, tooling and methods gives the value, consistency, reliability, and safety that our customers expect. Repairing your crusher can bring sustainability benefits as well. By repairing rather than replacing, we can help reduce waste going to landfills.

Field services
Maintenance, repairs, installations, and shutdowns for crushing circuits can be large and complicated jobs. Heavy parts often require specialized handling and installation procedures, as well as specialized tools to ensure safety. Metso has a substantial network of field service technicians available to help.

Each engagement is customizable to your exact requirements, whether you are looking for crews to fully execute the project or simply to supplement your on-site maintenance staff.

Shutdown planning and optimization
Downtime means money and we understand that every minute counts. That is why Metso has developed a full offering of services to help plan, execute, and optimize equipment shutdowns. From tool management to work procedures to time and motion analysis (SMED), we help you achieve efficient, safe, and timely shutdowns.

Learn more about maintenance and repair services >

Crusher upgrades and retrofits
Crusher upgrades and retrofits

Metso crusher upgrades breath new life into your existing crushers, making your operations more productive, cost efficient, safer, and more sustainable overall. Our upgrades are offered in easy to implement packages and our crushing experts are ready to support you or even execute the complete upgrade. Depending on your crushers model, we offer an optimal solution to fit your needs.

Cone crusher upgrades >
Primary gyratory crusher upgrades >

Process optimization and controls for crushers

The comminution circuit has many different elements and interactions that can make it challenging to choose the correct operating and control strategies. Metso provides numerous services and tools to aid in optimizing the comminution circuit in order to increase throughput, availability, or reduce energy consumption.
 
Metso crushing equipment and process specialists use ore characterization data, comprehensive plant surveys, and historical operational data to develop site specific models for your comminution processes. These models are used in simulation studies along with extensive industrial and consulting experience and our benchmarking database to assess your comminution processes. We evaluate circuit configuration, operational parameters and the key design variables to identify areas for improvement in the comminution process.
Metso Life Cycle Services
Metso Life Cycle Services

Minerals processing plants have many moving parts. You need to connect the dots to meet operational goals, but this can prove to be complex. Rather than looking at each part individually, why not consider a complete solution? Metso is here to support you with pre-packaged and custom programs. Depending on the scale of your needs, our packages are flexible and equipped to cover a single-event or to span multiple years, measured against strict KPIs.

Learn more about LCS >

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