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With more than a 50-year track record in digital innovation, Metso Outotec’s unmatched intelligent instruments portfolio enables industry leading process optimization​.
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Leading legacy
The most comprehensive portfolio of intelligent instruments that covers the entire flowsheet

intelligent instruments

Leading intelligence
Our specialized instruments utilize latest technologies for accurate data

performance output

Leading performance
Proven, tangible and measurable benefits for the comminution and beneficiation circuits

The Sense series portfolio covers the entire process, helping customers maximize their profitability and minimize their operating costs and environmental risks.
sense series
Metso Outotec Sense series covers the whole process
1. RockSense 2D™

Achieve improved stability and efficiency in your crushing and grinding process with Metso Outotec RockSense 2D™ high-performance measurement technology.

An online particle size analyzer system for rocks moving on a conveyor belt that uses 2D imaging technology.

Features:

  • Online, continuous on belt coarse particle size distribution​
  • For control applications​
  • Based on camera technology​
  • Improved Image Miner 

 

Read more about RockSense 2D™​ here

rocksense
rocksense
2. RockSense 3D™

Take comminution optimization to the next level with better knowledge of particle size detection (PSD) on the belt.​

Using 3D imaging: Accurate, continuous on belt coarse particle size distribution and volume flow. AI / neural network capability for foreign objects and oversized lumps detection. 

Features:

  • Online, continuous on belt coarse particle size distribution​
  • High accuracy and control applications​
  • Uses high-performance 3D imaging technology ​
  • Cumulative volume flow estimation (m3/h)​
  • AI / deep learning capability, for example of foreign objects recognition and oversized lumps detection​
  • Improved image miner

 

Read more about RockSense 3D™ here

5. MillSense™​

Provides online volumetric charge analysis by direct measurement of charge position.

Features:​

  • Uses vibration and force to determine the charge position
  • Applicable for AG and SAG mills, and all liner types

MillSense™ and SmartEar™ bundle

The product bundle of MillSense™ and SmartEar™ fuses acoustic, vibration and force sensors information for improved online analytics of mill operations. This enables new ways of optimizing grinding performance.

 

Read more about MillSense here​

millsense
7. CycloneSense™

CycloneSense brings smart monitoring of hydrocyclones and adds valuable insight for their control and process optimization.

The online measurement system visualizes hydrocyclones air core through direct measurement, allowing you to see the points where roping and other issues can happen.

At the Mining Magazine awards 2021, CycloneSense was voted winner of the Mineral Process category at the annual event for outstanding performance of new technologies, initiatives and equipment in the mining sector.

Features:

  • Direct, continuous and robust online measurement of hydrocyclone air core
  • Turns a hydrocyclone into a smart and connected asset
  • Identifies problem situations
  • Based on process tomography technology
 
CycloneSense
levelsense
8. LevelSense™

Improve the level control of your Metso Outotec flotation cell to prevent cell overflows and draining issues, as well as improve the stability and economic performance of your process.

Utilizing electrical impedance tomography (EIT), LevelSense improves the slurry level measurement of flotation cells.

Benefits:

  • Improves flotation process stability and economic performance
  • Gives accurate, consistent measurement even with stiff froth
  • Operates consistently even with varying slurry and froth density
  • Allows a wide measurement range up to 1650 mm, depending on probe length
  • Installs quickly and is reliable and easy to maintain and calibrate

 

Read more about LevelSense here

9. FrothSense+™

Take flotation optimization to the next level with the latest technology and capability. This new system utilizes new capabilities with AI neural network, multiple regions of interest and froth height measurement.

Benefits:

  • Combines the best features of two legacy products: FrothSense™ and VisioFroth™
  • New and redesigned software, hardware and capabilities​​
  • Optimized algorithms and parallel processing for simultaneous outputs
  • ​Improved resolution and lighting for better identification of fine froth
  • Uses artificial intelligence (AI) with deep learning algorithms to detect flotation properties​
  • Easy to integrate with control and reporting systems​
  • Includes live camera feed (control room & remote)​

 

Read more about FrothSense+ here

frothsense
cellsense
10. CellSense™

An advanced tankhouse monitoring system that automatically measures electrolyte temperature and voltage in individual cells.

The system uses Metso Outotec’s proven CellSensor technology, which is self-powered from the cell busbars with wireless communication. The system is simple to install and has low maintenance requirements.

Benefits:

  • Support active monitoring of cells for early detection of electrolyte flow issues or short circuits.
  • Wireless technology is easy to install in both new and existing cells.
  • Enables online monitoring of process to increase safety.
  • User-friendly operation.
  • Provides improved visibility of both individual cells and overall tankhouse performance.

 

Read more about CellSense here

11. CarbonSense™

An in-situ measurement system that helps to minimize gold solution losses in carbon-in-pulp (CIP) and carbon-in-leach (CIL) circuits by enabling reliable and repeatable online monitoring of carbon concentration.

The instrument is directly immersed in the slurry, no sample transfer is needed, and the measurement is always available for optimal carbon management.

Benefits:

  • Enables continuous, representative, and reliable carbon measurement
  • Supports development of efficient strategies for advanced CIP/CIL control
  • Fully automatic operation
  • Simple to install, operate, and maintain with no moving parts or sample transfer
  • Increases safety by helping to avoid blockages and other sampling issues​

 

Read more about CarbonSense here

carbonsense
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See how our intelligent instruments intertwine. Optimize your operations with innovative and sustainable mining automation solutions, enabling increased productivity, safety and energy efficiency.

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