Remote Condition Monitoring

Improve equipment availability with convenient condition monitoring options.

Benefits

Metso Outotec's remote condition monitoring services are designed for remote sites and for critical equipment with failure modes where the time from detecting a fault to an actual failure-causing problem or unplanned shutdown is short.

Improves equipment availability and reliability through early predictions
Improves conditions and/or machinery to reduce failures
Prolongs time between shutdowns with condition-based maintenance (CBM) actions
Decreases planned shutdowns with detailed planning
Enables maintenance strategy to move towards a more condition-based approach

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Identify potential equipment problems before equipment failure to minimize unplanned downtime and productivity losses

Features & Scope

Features

Data is received via sensors and systems installed on your equipment which is monitored and cross-checked against set parameters. These parameters are based on the equipment's technical characteristics and probable failures. When condition parameters move beyond set limits, an alarm is triggered. Real-time monitoring of condition parameters enables early detection, follow-up, and trend tracking of failure processes. Safe operating times and required actions to keep production up until the next shutdown are defined according to detailed analysis, diagnosis, and prognosis by Outotec expert analysts.

Tailored measurement methods and condition parameters
24/7 automatic follow-up of condition parameters with alarms
Offers condition information derived from measurements sent by sensors and systems installed on your equipment
Sensors are connected to the remote condition monitoring system through the internet
Includes reports, recommendations, and prognosis by Outotec expert analysts
Continuous development of condition monitoring activities

Asset Analytics

Outotec Asset Analytics delivers critical event-based equipment condition and operating data for your equipment.

Our Asset Analytics includes comprehensive equipment health and asset monitoring capability with a wide range of diagnostic and analytic reporting tools.

Identifying potential equipment problems before equipment failure minimizes unplanned downtime and productivity losses.

Operating costs can be controlled by streamlining service and maintenance schedules.

Asset Analytics is functional across various assets including analyzers, grinding mills, flotation cells, filters, thickeners and more.

Outotec Asset Analytics Brochure

Scope

Remote condition monitoring systems and services for contract period
Expert support for operation and maintenance activities
Remote condition monitoring is available for one or several machines, or for partial processes spanning your whole site

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