Benefit from the next generation of condition monitoring for your gyratory crushers
Metso Outotec CrusherMapper™ Condition Monitoring is a unique service that allows your metallurgists and maintenance personnel to make informed decisions on reline scheduling and crusher operations to optimize maintenance operations.
Prolongs maintenance intervals
Minimizes risk of unscheduled shutdowns
Optimizes shutdown times
Improves spares management
Metso Outotec CrusherMapper is a patented solution that has allowed some sites to nearly double their liner life. The resulting reductions in reline downtime represent significant savings in maintenance and reline costs, including labor hire, and reduced production losses.
3D laser imaging condition monitoring to identify asymmetrical wear patterns
Measures the wear across the mantle and concave
Measurements of closed and open side settings (CSS and OSS) can be provided for every scan, giving remarkable control over product quality
Provides the most accurate condition information
Identifies cracks, high wear spots, and loose concaves
Helps prevent excessive gear wear
Laser scanning can be performed remotely by mounting the scanner on a deployment frame. Remote scanning eliminates the need for confined space entry.
Detailed wear report
One-on-one consultation follow-up
3D model and software
Database package of site’s wear history
The scan is conducted within an hour and can be scheduled to coincide with your planned shutdown.
Metso Outotec CrusherMapper software automatically selects and reports on the highest wearing zone, protecting operators against the impact of unpredictable wear zones and ensuring that high wearing areas are always captured.
The wear report is written by a metallurgist or engineer, followed by recommendations in a one-on-one consultation. Sites are also encouraged to download the 3D models and reports from their scan, using the integratedCrusherMapper software. They can then conduct a virtual inspection of the crusher and review any particular point in detail.