Asset Maintenance Readiness

A reliability and maintenance foundation for optimized results

Having a dependable reliability & maintenance strategy is critical, particularly in the first weeks and months you are ramping up and stabilizing your production. Our Asset Maintenance Readiness will ensure you have a complete maintenance strategy that is tailored and optimized for the best results.

Unique know-how and leading process tools to help you reach your sustainability targets

Sustainability

Reduced waste, energy & material consumption as well as travel emissions by up to 70% with remote services

Safety

Improved safety statistics and practices through focused planning and risk identification

Increased availability

Optimized maintenance strategies through Reliability Centered Maintenance (RCM)

Improved production

Reduced equipment failures with optimized maintenance and operational strategy

Plant benefits

Realize the potential of your new plant or equipment

Implementing effective reliability and maintenance strategies realizes the potential of the new plants or equipment, and reduces financial leakage. AMR delivers:

Improved production: reduced equipment failures in the first year of operation
Reduced downtime: optimized maintenance strategies through Reliability Centered Maintenance (RCM)
Reduced inventory holding: risk-based analysis incorporating the site operating context
Improved total cost of ownership (TCO): achieve inherent plant or equipment design life

Sustainability benefits

Improve environmental efficiency, productivity and reduce risks

Reduced safety risks during maintenance execution and operations
Reduced energy consumption: optimizing equipment performance means less electricity and fuel
Reduced travel emissions: 70% of Asset Maintenance Readiness delivered remotely
Minimized waste: reduce scrap material during the design life of the plant or equipment
Reduced material consumption: optimized maintenance strategies reduce spares and wears inventory

Challenges

When starting up a new plant or equipment, teams will often run into issues that prevent them from achieving their production targets. Typical problems encountered:

Operational safety issues
Delayed start-up or excessive ramp-up times
Delays in achieving plant stability
Challenges in achieving inherent reliability
Misaligned preventive maintenance and Computerized Maintenance Management systems
Proper maintenance training programs not implemented

How we ensure the right maintenance strategy

AMR integrates the as-built CAPEX design, procurement, construction, and commissioning data with reliability engineering software, ReliaSoft, utilizing Reliability and Availability Modelling (RAM) and Reliability Centered Maintenance (RCM).

We provide a highly competent RCM facilitation, combined with product expertise, industry standards, local legal obligations and operating context to ensure a structured approach.

AMR can equally be applied to existing operations where assurance is required, where existing maintenance strategies are due to be reviewed or improved, even on non-Metso Outotec assets.

How we ensure the right maintenance strategy

Our approach

Safety practices integrated through Reliability Centered Maintenance (RCM) methodology
Integrated digital asset management strategies
Collaboration with your team to incorporate site operating context
A small group workshop sessions
Conducting Service Failure Mode and Effects Analysis to formulate an optimal maintenance strategy
RCM and Reliability Block Diagram (RBD) models using Reliasoft engineering software
Leveraging the expertise gained from our extensive global plant/equipment install base to recommend best practices for your site
Mitigation of operational and maintenance risks
Potential for an extended warranty and performance guarantees