A significant product launch in the in-pit crushing and conveying (IPCC) space was announced in parallel with the headline-grabbing co-operation agreement signed by Metso Outotec and FAM GmbH in June.
On the same day the two companies shook hands on a global non-exclusive pact to deliver integrated end-to-end solutions for IPCC and tailings management plants in mining, Metso Outotec, in a separate announcement, highlighted its Foresight™ semi-mobile primary gyratory (SMPG) station.
The SMPG station, which features the Superior™ MKIII primary gyratory crusher and patented SmartStation technology for “optimal processing”, is arguably the piece of the IPCC puzzle Metso Outotec has been missing.
Lokotrack® crushing plants have a solid reputation but only have capacities up to 3,000 t/h – one of the larger installations being a Lokotrack L200 at the Altay Polimetally copper operation in Kazakhstan. Such capacities work for most fully mobile IPCC installations, which tend to come with the highest complexity and are, therefore, a rare proposition, but semi-mobile hard-rock installations normally call for a much higher throughput.
This is where the SMPG station, with a maximum 15,000 t/h throughput capacity when equipped with the Superior MKIII PG 60110 primary gyratory crusher, fits the bill.
This station, when equipped with SmartStation technology, allows automated material size control and reduced wear, downtime and plant height, according to the company. It is also advertised as offering an up to 30% higher capacity on the same crusher size and 70% reduced downtime with the Superior MKIII primary gyratory technology, plus up to 30% power savings with patented Energy Saving Idlers. Maintainability is also boosted through improved crusher access and plant area isolation.
The station was included as part of an integrated IPCC solution launch from Metso Outotec that consists of crushing, conveying and stacking equipment, combined with IPCC planning and lifecycle services.
Leif Berndt, Director, IPCC at Metso Outotec, acknowledged that the SMPG is the core addition to this refreshed IPCC portfolio, but believes the company has already displayed its IPCC expertise in “a number” of large capacity (20,000 t/h) crushing and conveying system deployments in iron ore and copper applications in South America. It also recently sold a Foresight SMPG equipped with a MKIII 60110 primary gyratory to Codelco for its Radomiro Tomic operation, in Chile.
“In terms of crushing and conveying, we have carried out these building blocks to the same large capacities as others that call themselves the incumbents in this market,” he told IM. “With the new and experienced planning team we have in our Düsseldorf facility, we now have the in-pit development around those solutions to prove this.”