Filtration inspections in mining

Your road to maintenance excellence

Get fast, accurate information about the condition of your equipment, recommendations for maintenance, and improved operation with Metso systematic filtration inspections in mining.

Inspections & recommendations to optimize performance & help you reach your sustainability targets

Higher filter availability

Detect issues before they cause equipment failure

Reduced maintenance costs

Efficient planning and maintenance strategy & create KPIs

Increased production

Optimize performance & processes

Preventive maintenance & proactive repairs

Conduct repairs & maintenance before failures & downtime occur

Benefits

Reduced downtime
Extended filter lifetime
Increased reliability
Improved safety/sustainability
Better visibility of maintenance requirements

Filtration inspection package 1

Filter visuals and vitals

A quick way to understand your filters overall condition for peace of mind

The downtime required is 1/2 shift, total inspection time 1 shift done 1-2 times per year. The inspection is performed during operation with quick shutdown stops.

OEM visual inspection of the filter, mainly during operation
Catch safety hazards, overall filtration results, maintenance intervals, leakages, and hydraulic pressures
Performed over 1 shift with filter running and includes short stoppages
Historical data helps predict filter component performance over time
Detailed future inspections recommended if needed

* Components and tasks may vary depending on the type of filter

Filtration inspection package 2

Filtration mechanical verification

Maximized filter availability through a more detailed inspection with additional adjustments and services

The downtime required is 1 shift, total inspection time takes 2 shifts, conducted once a year. Full mechanical inspection with filter operating and shutdown. Approximate inspection time allocated to 1 shift with filter running and 1 shift with filter shutdown. Includes the Filter Visuals and Vitals inspection as well as:

OEM inspection with guards and covers removed
Plate pack inspection
Additional tests, measurements, and services
Mechanical adjustments as required

* Components and tasks may vary depending on the type of filter

Filtration inspection package 3

Comprehensive/Customized

Maximized filter performance and equipment longevity

The downtime required is 3-5 shifts, conducted once every 2-3 years. Full visual, vitals, and mechanical inspections. Additional services are:

Hydraulic unit: condition inspection, pump calibration, functionality and leak check, valve adjustment, oil cooler and accumulator check
Hydraulic field circuit: cylinder functionality and leakage check, valve adjustment, and functionality check
Reservoir cleaning and field circuit flushing
Reporting including measurements report and action recommendations
Modernization and upgrade recommendations
Spare part audit and availability check

* Components and tasks may vary depending on the type of filter

Remote monitoring, a sustainable approach

Include remote monitoring and support to your inspection package to circumvent field visits to increase uptime and save costs and travel-related emissions.